Compatible Systems MicroRouter 900i Manuel d'utilisateur

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Contents - 1Microrouter CNC Machine User's Manual
Microrouter
CNC Machine
User's Manual.
Total Commitment to Education and Training WorldWide.
Denford Limited reserves the right to alter any specifications and documentation without prior notice. No part of
this manual or its accompanying documents may be reproduced or transmitted in any form or by any means,
electronic or mechanical, for any purpose, without the express written permission of Denford Limited.
All brands and products are trademarks or registered trademarks of their respective companies.
Copyright Denford Limited - Version 2.04.02. All rights reserved.
approved
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Résumé du contenu

Page 1 - User's Manual

Contents - 1Microrouter CNC Machine User's ManualMicrorouterCNC MachineUser's Manual.Total Commitment to Education and Training WorldWide. D

Page 2 - Contact Information

10 - Safety Features - Section 2 Microrouter CNC Machine User's Manual2: Safety Features Overview and PrecautionsSafety Features Overview.The fol

Page 3 - Contents

Section 2 - Safety Features - 11Microrouter CNC Machine User's Manual2: Safety Features - Emergency Stop ButtonA circular, red emergency stop but

Page 4

12 - Safety Features - Section 2 Microrouter CNC Machine User's Manual2: Safety Features - Interlock Guard SwitchAn interlock guard switch is fit

Page 5 - Warning Notices

Section 2 - Safety Features - 13Microrouter CNC Machine User's Manual2: Safety Features - Interlock Guard SwitchAn override facility is provided

Page 6 - About this Manual

14 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's Manual3: Unpacking & Lifting your MicrorouterCut the top of the deli

Page 7

Section 3 - CNC Machine Installation - 15Microrouter CNC Machine User's Manual3: Deciding on a Site for your MicrorouterSite your Microrouter in

Page 8 - 1: What is CNC?

16 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's ManualThe Microturn is delivered with standard mains specification cable

Page 9

Section 3 - CNC Machine Installation - 17Microrouter CNC Machine User's Manual3: Connecting your PC to the MicrorouterYour Microrouter CNC machin

Page 10 - Safety Precautions

18 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's ManualTo connect your PC to the Microrouter:1) Connect the elements of y

Page 11

Section 3 - CNC Machine Installation - 19Microrouter CNC Machine User's Manual3: Connecting your PC to the Microrouter25 pin D female connectorfi

Page 12

2 - Contents Microrouter CNC Machine User's ManualContact InformationAddress: Denford Limited,Birds Royd,Brighouse,West Yorkshire,HD6 1NB,UK.Tele

Page 13

20 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's Manual3: Dust Extraction & General Wood Precautions3: Removal of Pro

Page 14

Section 3 - CNC Machine Installation - 21Microrouter CNC Machine User's Manual General Wood Dust Safety Precautions.Obtain "material saf

Page 15

22 - CNC Machine Installation - Section 3 Microrouter CNC Machine User's Manual3: Component Connection Schematic DiagramMains PowerSupply Plug.De

Page 16 - 3: Levelling your Microrouter

Section 4 - CNC Machine Operation - 23Microrouter CNC Machine User's Manual4: Using your Microrouter - OverviewSeveral steps must be completed be

Page 17 - 3: Electrical Diagrams

24 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's Manual4: General Layout of Microrouter ComponentsExit Holefor DustExtractio

Page 18

Section 4 - CNC Machine Operation - 25Microrouter CNC Machine User's Manual4: General Layout of Microrouter ComponentsRemoveableCover Plate ( toa

Page 19

26 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's Manual4: Microrouter - Axis DefinitionsX Axis.The X axis slides run at 90 d

Page 20 - Dust Extraction Systems

Section 4 - CNC Machine Operation - 27Microrouter CNC Machine User's Manual4: Switching the Microrouter OnFollow these instructions to switch on

Page 21

28 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's Manual4: Switching the Microrouter OffFollow these instructions to switch o

Page 22 - Serial Cable*

Section 4 - CNC Machine Operation - 29Microrouter CNC Machine User's Manual4: Part Manufacture -Checklist and Tool ChangingChecklist.Before begin

Page 23 - (see Note * left)

Contents - 3Microrouter CNC Machine User's ManualContentsTable of ContentsPrefaceContact Information...

Page 24 - Front Cabinet

30 - CNC Machine Operation - Section 4 Microrouter CNC Machine User's ManualThe table vacuum pump switch, emergencystop button, spindle speed and

Page 25

Section 4 - CNC Machine Operation - 31Microrouter CNC Machine User's Manual4: Part Manufacture -Table Vacuum Pump & Emergency StopTable Vacuu

Page 26

32 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's Manual5: Performing a Tool ChangeStandard Tool Change System.The tool

Page 27

Section 5 - Preparing Tooling Hardware - 33Microrouter CNC Machine User's ManualPerforming a Manually Requested Tool Change.Before beginning a ma

Page 28

34 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's ManualThe easiest method of performing a tool change is to remove thel

Page 29 - Checklist and Tool Changing

Section 5 - Preparing Tooling Hardware - 35Microrouter CNC Machine User's Manual5: Removing the Laminate Trimmer from theMachine HeadLeft: Turnan

Page 30

36 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's Manual5: Setting Tools in the Laminate TrimmerThe easiest method of pe

Page 31

Section 5 - Preparing Tooling Hardware - 37Microrouter CNC Machine User's Manual5: Setting Tools in the Laminate TrimmerRefitting theLocking Nut.

Page 32 - 5: Performing a Tool Change

38 - Preparing Tooling Hardware - Section 5 Microrouter CNC Machine User's ManualLeft: Turnclockwiseto tightenclamp.Tools required:• 5mm allen ke

Page 33

Section 5 - Preparing Tooling Hardware - 39Microrouter CNC Machine User's Manual5: Refitting the Laminate Trimmer to theMachine HeadLeft:Plugpowe

Page 34 - Machine Head

4 - Contents Microrouter CNC Machine User's ManualContentsSection 6: Work HoldingThe Work Holding Clamp Rail Components...

Page 35

40 - Work Holding - Section 6 Microrouter CNC Machine User's Manual6: The Work Holding Clamp Rail ComponentsThe easiest method of holding large,

Page 36 - Refitting a Tool

Section 6 - Work Holding - 41Microrouter CNC Machine User's Manual6: Assembling the Work Holding Clamp RailsTo assemble each clamp rail:1) Place

Page 37

42 - Work Holding - Section 6 Microrouter CNC Machine User's ManualEngineerssquare.6: Assembling the Work Holding Clamp RailsTo fit the clamp rai

Page 38

Section 6 - Work Holding - 43Microrouter CNC Machine User's ManualTurn 5mmallen keyclockwise totighten bolt.6: Using the Work Holding Clamp Rails

Page 39

44 - Work Holding - Section 6 Microrouter CNC Machine User's Manual6: The Vacuum Table ComponentsThe vacuum table is a fully assembled, self adju

Page 40

Section 6 - Work Holding - 45Microrouter CNC Machine User's Manual6: Preparing the Microrouter Working AreaAlthough the vacuum table itself is su

Page 41

46 - Work Holding - Section 6 Microrouter CNC Machine User's Manual6: Fitting and Using the Vacuum TableTo operate the vacuum table:1) Place the

Page 42

Section 6 - Work Holding - 47Microrouter CNC Machine User's Manual6: Fitting and Using the Vacuum TableSampleworkpiece.Vacuum Table Troubleshooti

Page 43

48 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Maintenance Schedule and ChartsIf your CNC machine is used intensively, we r

Page 44

Section 7 - Maintenance - 49Microrouter CNC Machine User's Manual7: General Work Area CleaningVacuum the inside of the enclosure after each piece

Page 45

Contents - 5Microrouter CNC Machine User's Manual Warranty Disclaimer.The Warranty on your Microrouter CNC machine will be invalidated if any mod

Page 46

50 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Lubrication Areas on the MicrorouterThe following items should be lubricated

Page 47 - Vacuum Table Troubleshooting

Section 7 - Maintenance - 51Microrouter CNC Machine User's Manual7: Lubrication of Leadscrews Location-xX Axis Leadscrew Lubrication.The X axis

Page 48 - Maintenance Schedule

52 - Maintenance - Section 7 Microrouter CNC Machine User's ManualY Axis Leadscrew Lubrication.The Y axis has one leadscrew, fitted between the b

Page 49 - 7: General Work Area Cleaning

Section 7 - Maintenance - 53Microrouter CNC Machine User's Manual7: Lubrication of LeadscrewsZ Axis Leadscrew Lubrication.The Z axis has one lead

Page 50

54 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Lubrication of SliderailsX Axis Sliderail Lubrication.The X axis has two sli

Page 51 - 7: Lubrication of Leadscrews

Section 7 - Maintenance - 55Microrouter CNC Machine User's Manual7: Lubrication of SliderailsY Axis Sliderail Lubrication.The Y axis has three sl

Page 52

56 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Lubrication of SliderailsZ Axis Sliderail Lubrication.The Z axis has two sli

Page 53

Section 7 - Maintenance - 57Microrouter CNC Machine User's Manual7: Cleaning the Thrust Bearing CouplingsX Axis Thrust Bearing Coupling.Using a s

Page 54 - 7: Lubrication of Sliderails

58 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Cleaning the Datum MicroswitchesX Axis Datum Microswitch.The microswitch def

Page 55

Section 7 - Maintenance - 59Microrouter CNC Machine User's Manual7: Cleaning the Datum Microswitches Location-xLook behind rear Aslideframe asse

Page 56

6 - Contents Microrouter CNC Machine User's ManualUsing this manual This manual provides information describing how to transport, site,setup, ope

Page 57

60 - Maintenance - Section 7 Microrouter CNC Machine User's Manual7: Cleaning the Datum MicroswitchesZ Axis Datum Microswitch.The microswitch def

Page 58 - X Axis Datum Microswitch

Section 7 - Maintenance - 61Microrouter CNC Machine User's Manual7: Laminate Trimmer MaintenanceDaily.Unplug the power lead from the laminate tri

Page 59 - Y Axis Datum Microswitch

62 - Machine Electronics - Section 8 Microrouter CNC Machine User's Manual8: Accessing the Electrical PanelThe Microrouter electronics are locate

Page 60 - Z Axis Datum Microswitch

Section 8 - Machine Electronics - 63Microrouter CNC Machine User's ManualThe Electrical Diagramsfor your Microrouter arenot included in thismanua

Page 61 - Brush Inspection

64 - Machine Electronics - Section 8 Microrouter CNC Machine User's Manual8: The DenStep Motion Control BoardThe DenStep motion control board is

Page 62

Section 8 - Machine Electronics - 65Microrouter CNC Machine User's Manual8: The Spindle Drive BoardSpindle Drive LED Status.The two spindle drive

Page 63

66 - Technical Support - Section 9 Microrouter CNC Machine User's Manual9: Technical SupportDenford Limited provides unlimited telephone and e-ma

Page 64 - Display

Section 9 - Technical Support - 67Microrouter CNC Machine User's ManualVR CNC Milling Software Communications Troubleshooting:1) Your computer co

Page 65 - 8: The Spindle Drive Board

68 - Technical Support - Section 9 Microrouter CNC Machine User's Manual9: TroubleshootingVR CNC Milling Software Communications Troubleshootingc

Page 66 - 9: Technical Support

Section 9 - Technical Support - 69Microrouter CNC Machine User's Manual9: TroubleshootingThe part is being cut at an incorrect depth :Check the v

Page 67 - 9: Troubleshooting

Section 1 - Introduction - 7Microrouter CNC Machine User's ManualCongratulations on your purchase of a Microrouter series CNCmachine. In this ma

Page 68

70 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Specification of Microrouter CNC machineStandard Equipment:• Microrouter CNC

Page 69

Section 10 - Appendix - 71Microrouter CNC Machine User's ManualA Part Program is a list of coded instructions which describes howthe designed par

Page 70

72 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Composition of a Part ProgramA component is designed using aCAD/CAM software

Page 71 - 10: What is a Part Program?

Section 10 - Appendix - 73Microrouter CNC Machine User's Manual10: G Codes ListNote - Not all G codes may apply to your CNC machine.G Code. Grou

Page 72 - Part Program example

74 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: M Codes ListNote - Not all M codes may apply to your CNC machine.M code. Func

Page 73 - 10: G Codes List

Section 10 - Appendix - 75Microrouter CNC Machine User's Manual10: List of Program Address CharactersN - Program Sequence (line) number.X - Prima

Page 74 - 10: M Codes List

76 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Denford DirectivesDirectives are program terms defined by Denford Limited.The

Page 75

Section 10 - Appendix - 77Microrouter CNC Machine User's Manual10: Denford Directives[TOOLDEFThis directive sets the length and diameter of a cut

Page 76 - 10: Denford Directives

78 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Understanding OffsetsWhat are offsets?Offsets are a collection of numerical v

Page 77

Section 10 - Appendix - 79Microrouter CNC Machine User's Manual10: Understanding OffsetsWhere should I position the workpiece datum on my billet?

Page 78 - 10: Understanding Offsets

8 - Introduction - Section 1 Microrouter CNC Machine User's ManualCNC refers to Computer Numerical Control, the automatic system used to control

Page 79

80 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Configuring a Workpiece OffsetThe workpiece offset file contains three values

Page 80

Section 10 - Appendix - 81Microrouter CNC Machine User's ManualPlane ofToolReferencePosition.Machine HeadHome Position.Difference in lengthbetwee

Page 81

82 - Appendix - Section 10 Microrouter CNC Machine User's Manual10: Configuring a Tool Length OffsetBillet.The cutting tipjust touchesthe surface

Page 82 - The cutting tip

Section 10 - Appendix - 83Microrouter CNC Machine User's ManualThe responsible person...Mr J.M. Boyle.Business Name ...

Page 83 - EC Declaration of Conformity

84 - Appendix - Section 10 Microrouter CNC Machine User's ManualBack of the EC Declaration of Conformity Certificate.

Page 84

Section 10 - Appendix - 85Microrouter CNC Machine User's ManualMicrorouter Series Noise Level Test ResultsTest Report No: NL - NR 1 - Ø1.Machiner

Page 85

86 - Appendix - Section 10 Microrouter CNC Machine User's ManualBack of the Microrouter Series Noise Level Test Results Certificate.

Page 86

Section 11 - Glossary - 87Microrouter CNC Machine User's ManualABSOLUTE ... In absolute programming, zero is the point from

Page 87 - 11: Glossary

88 - Glossary - Section 11 Microrouter CNC Machine User's ManualDRIVE... The controller unit for a disk system.DRY

Page 88

Section 11 - Glossary - 89Microrouter CNC Machine User's ManualMACHINE DATUM ... A fixed zero reference point set by the machine manuf

Page 89

Section 1 - Introduction - 9Microrouter CNC Machine User's ManualBefore beginning to setup your Microrouter CNC machine, pleasecheck your separat

Page 90

90 - Glossary - Section 11 Microrouter CNC Machine User's Manual11: GlossaryTRAVERSE ... Movement of the cutting tool throu

Page 91 - 12: Index

Section 12 - Index - 91Microrouter CNC Machine User's ManualIndexFFAQs...67Feedra

Page 92

92 - Index - Section 12 Microrouter CNC Machine User's Manual12: IndexOOffsetconfiguring tool length...81configur

Page 93 - 12: Notes

Section 12 - Index - 93Microrouter CNC Machine User's Manual12: NotesUse this page to make a note of any parts of the software you have changed o

Page 94

94 - Index - Section 12 Microrouter CNC Machine User's Manual12: Notes

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